Frame & Chassis

Tech

Frame & Chassis

Why the FXR handles the way it does: a stiff welded frame and a clever way of hanging the engine in it.

Frame design

The FXR frame is all welded steel. Rider describes a backbone of two-inch boxed tubing with big stampings, forming a large box section from the steering head to a triangulated rear section, with round tubing wherever the frame shows (Rider, Sep 2017).

It was designed with finite element analysis, and extra gusseting between the steering head, backbone and downtubes made it stiffer than the FLT frame it came from without adding weight (Rider, Sep 2017). Harley's chief engineer told Cycle World it was five times stiffer than the FX frame (Cycle World, Dec 1981).

Hot Bike calls it the stiffest frame Harley ever produced (Hot Bike, "The Saga of the FXR"). The swingarm pivots from the rear of the transmission (Hot Bike, "The Saga of the FXR").

Rubber-mount system

Harley called it a tri-mount system, adapted from the 1980 FLT. Three maintenance-free elastomer mounts carry the engine and gearbox: one horizontal mount in front of the cases at the bottom of the downtubes, and two vertical mounts at the rear where the swingarm attaches at the transmission pivot (Rider, Sep 2017).

Two adjustable stabilizer links with heim joints, one in front of the engine and one on top, keep the drivetrain aligned while the mounts soak up vibration (Rider, Sep 2017).

The later Dyna uses two rubber mounts instead of three. Wikipedia says this made it quicker to build but gave poorer vibration control, a claim it marks as needing a citation (Wikipedia, "Harley-Davidson Super Glide").

Suspension

Early FXRs had 6.9 inches of fork travel and 3.5 inches at the rear, with Showa shocks (Cycle World, Dec 1981; Hot Bike, "The Saga of the FXR"). The 1983 FXRT added air assistance and anti-dive: a solenoid tied to the brake light switch locks the fork air system when you brake (Cycle World, Aug 1983).

The 1984 to 1985 FXRS Low Glide had lowered suspension, which cost ground clearance. The FXRS-SP put the taller FXRT-style suspension back (Rider, Sep 2017). 39mm forks arrived for 1988 (Rider, Sep 2017). The 1987 FXLR had 6.0 inches of fork travel (Cycle World, Jan 1987).

Wheels & brakes

The first FXRs had three discs: two 10 inch front discs and an 11.5 inch rear (Cycle World, Dec 1981; Hot Bike, "The Saga of the FXR"). The Low Glide dropped to a single front disc; the FXRS-SP and FXRT kept two (Rider, Sep 2017; Cycle World, Jul 1990). The 1987 FXLR used single 11.3 inch discs front and rear (Cycle World, Jan 1987).

Wheels ranged from laced and cast 19 inch fronts to the FXLR's 21 inch laced front and solid disc rear (Cycle World, Dec 1981; Cycle World, Jan 1987). The CVO FXR4 got floating rotors and dual four-piston calipers (Rider, Sep 2017).

Chassis differences by model

ModelFrameSuspensionNotes
FXR / FXRS (1982 to 1983)Original FXR frame6.9 in / 3.5 inRake 32°, trail 5.7 in (Cycle World, Dec 1981)
FXRT (1983 on)FXR frame with frame-mounted fairingAir-assisted, anti-diveEnclosed chain in 1983 (Cycle World, Aug 1983)
FXRDG (1984)FXR frame6.9 in / 3.1 inRake 29°, trail 4.22 in, disc wheels (Cycle World, Jun 1984)
FXRS Low Glide (1984 to 1985)FXR frameLoweredSingle front disc (Rider, Sep 2017); 1985 factory wheelbase 63.13 in vs 64.7 in for the FXRT (Harley-Davidson 1985 FLT/FXR Owner's Manual)
FXRS-SPFXR frameAbout 2 in more travel than FXRSTwin front discs (Cycle World, Jul 1990); rake 31°, trail 4.8 in in a 1987 test (Cycle World, Jun 1987)
FXLR (1987 on)FXR frame6.0 in / 3.5 inRake 29.0°, trail 4.2 in, 21 in front (Cycle World, Jan 1987)
FXRD (1986)FXRT-basedOne air shock, one coil shockEnclosed chain (Rider, Sep 2017)

Rake figures are as printed in Cycle World's spec boxes, and they range from 29° to 32° across models. Why they differ unverified.

Sources

  1. Kip Woodring, "Motorhead Memo: The Gentleman's Express", Rider Magazine, September 20, 2017 (year-by-year FXR history and VIN model codes). Link
  2. Cycle World, "Harley-Davidson FXRS" road test, December 1981. Link
  3. Cycle World, "Harley-Davidson FXRT" road test, August 1983. Link
  4. Cycle World, "Harley-Davidson FXRDG" road test, June 1984. Link
  5. Harley-Davidson Motor Co., 1985 FLT/FXR Models Owner's Manual, part no. 99465-85 (specifications pages 77 to 80, tire pressures, and vehicle identification). Scanned copy hosted by Ratbike Service. Link
  6. Cycle World, "Harley-Davidson Low Rider Custom FXLR" road test, January 1987. Link
  7. Cycle World, "Harley-Davidson FXRS Low Rider Sport", June 1987 (part of a cruiser comparison; short spec box). Link
  8. Cycle World, "Harley-Davidson FXRS-SP" road test, July 1990. Link
  9. Hot Bike, "The Saga of the FXR" (includes an interview with Erik Buell). Link
  10. Wikipedia, "Harley-Davidson Super Glide" (FXR section), and the sources it cites, including Andy Hornsby, "A Potted History of Harley-Davidson", American-V. Link

About the unverified flag: it marks a detail we have not yet been able to confirm in a published source, such as a factory document, owner's or service manual, or period magazine test. Where a table cell shows only the flag, we have not found a reliable figure. We keep these details visible so they can be checked. If you have a source, please tell us.

Full bibliography and image credits: Sources & Credits. Magazine pages are linked, never copied or hosted here. Spot an error? Tell us.